LOWE‘S驗廠是對以下11個部分進廠打份,各部分的分值比例如下表: Sections % of Total Points 1 Factory Attributes 8.5% 2 Raw Materials 7.7% 3 Shade Control 4.3% 4 Process Control 12.0% 5 Final Statistical Audit 12.8% 6 Finished Goods Storage 4.3% 7 Non-conforming Material 5.1% 8 General Quality Related Attributes 15.4% 9 Calibration 6.8% 10 Safety and Reliability Testing 5.1% 11 General Labor related Attributes 17.9% Total: 100%以下為LOWE‘S驗廠11個部分評分項目,供參考: 1、Factory Attributes 工廠特性 1. Is the premises well maintained?工廠有妥善維持嗎 2. Is equipment well maintained? 工廠設(shè)備有保養(yǎng)完善嗎 3. Is general housekeeping acceptable (clean and tidy)? 廠內(nèi)整潔是可被接受的嗎(干凈)? 4. What was the average on-time delivery performance in the last 12 months?在過去12個月準時出貨的平均值 100~98.1%(5)98~96.1%(4)96~94.1%(3)94~92.1%(2) 92~90.1%(1)90% or lower(0)Not Available(N/A)Transportation method ____ %air,xyh___ % vessel. 5. What was the average outgoing quality performance (Lot Acceptance Rate) in the last 12 months? 在過去12個月出貨質(zhì)量表現(xiàn)100-96.1% on time(5)96-92.1% on time(4)92-88.1% on time (3)88-84.1% on time(2)84-80.1% on time (1)Not Available(N/A) 6. Do they have CLEAN, STACKED, COVERED, PROTECTED FROM DAMAGE storage area for keeping raw material and packaging materials? 有干凈,可覆蓋, 有保護的區(qū)域來置放保存原料及包裝材料嗎? 7. Is the lighting over the work area throughout the factory meets PRC National Standard GB50034-2004? 工廠的工作區(qū)域有燈嗎(符合PRC National Standard GB50034-2004) 8. Is there efficient production flow from raw materials to finished goods? 從原料到制成成品有高效率的生產(chǎn)流程嗎? 9. Is the Factory proximity to major highway and port? 工廠鄰近主要公路及港口嗎Easy to access and within 150 km (5) 150km內(nèi)可到達 A bit difficult to access or between 150 km and 300 km (3) 150km到300kmDifficult to access or exceeds 300 km (1) 超過300km 10. What is the production supervisor to worker ratio? 工廠管理者跟員工的比例 25 or less to 1 (5)26~30 to 1 (4) 31~35 to 1 (3)36~40 to 1 (2)41~45 to 1 (1)Greater than 45 to 1 (0) 2、Raw Material Control 原料控管 1. Does the vendor have controls in place to assure raw material in conformance to specification? 供貨商有控管確保材料是有符合規(guī)格?(testing done either by in-house lab. or by public lab. is acceptable) 有廠內(nèi)實驗室或是公開的實驗室 2. Does the vendor inspect or verify raw materials or purchased parts prior to use? 供貨商在使用材料之前有先進行原料或采購零件的檢測嗎? 3. Does the vendor formally indicate inspection status of incoming materials? 供貨商有正式注明進料的檢驗情況嗎 4. If the vendor sub-contracts work to external sources, are there controls in place to assure quality of the sub-contracted work?假如供應者的承包商是從外部進料, 有加以控管確保承包商的質(zhì)量嗎 5. Are receiving inspection records (which show date of inspection, item #, item description, lot size, sample size, AQL, inspection results, etc.) maintained and sub-tier vendor quality performance measured? 檢驗報告(顯示檢驗日期/型號/產(chǎn)品描述/尺寸/樣品數(shù)/AQL/檢驗結(jié)果)有被保留嗎?承包供貨商的質(zhì)量有被檢測嗎? 6. Are there written inspection instructions which outline the characteristics to be inspected and the criteria for acceptance provided?有書面檢測說明指出哪些特性要被檢測及可接受的法則標準 7. Are formal sampling plans in use and are they statistically sound? 有使用正式的抽樣計劃及統(tǒng)計? 8. Are gauges / test equipment of the right type and sufficient quantity for the work performed? 有使用正確樣式及質(zhì)量佳的測試儀器/測量規(guī)嗎 9. Are packaging materials inspected?有檢測包裝材料嗎 3、Shade and Artwork Control顏色及ARTWORK 控制 (If any of those questions with*(asterisk) has zero score, unsatisfactory rating must be given.) (假如有打*的問題被打零分, 就會給不滿意的評分 1. Does factory check for color shading at incoming inspection or raw materials fabrication?工廠在進行進料檢驗或原料結(jié)構(gòu)時有檢查顏色嗎? 2. Does factory check for color shading in spraying and/or plating process?工廠在噴色過程時有檢查顏色嗎 3. Does factory check for color shading in assembly lines?組裝時有檢查顏色嗎 4. Does factory check for color shading in packaging?包裝時有檢查顏色嗎 5. Does factory verify the artwork of the printing materials before packaging starts?在開始包裝之前, 有先進行包材圖檔(ARTWORK)的檢查嗎 4、Process Control 制程控管 1. Are delegated QC inspectors available?有委派QC檢驗員嗎? 2. Do inspectors work at a designated table or workstation?檢驗員是在委派的桌子或工作區(qū)域工作嗎? 3. To whom do the inspectors report? 誰做檢測報告QC Supervisor/Mgr (5) QC 管理者/經(jīng)理 Production Mgr (1) 生產(chǎn)經(jīng)理Production Supervisor (0) 生產(chǎn)管理者 4. Are inspection records (which show date of inspection, item #, item description, lot size, sample size, AQL, inspection results, etc.) maintained?檢驗報告(顯示檢驗日期/型號/產(chǎn)品描述/尺寸/樣品數(shù)/AQL/檢驗結(jié)果)有被保留嗎? 5. Does the vendor inspect material at key points of the production process on all shifts?供貨商在材料所有生產(chǎn)流程都有進行重點檢驗嗎? 6. Is the status of material clearly identified at all times throughout the production process?在生產(chǎn)過程中有清楚注明材料情況嗎 7. Is material handled correctly throughout the process?生產(chǎn)過程中材料有被正確處理嗎 8. Are there written inspection instructions which outline the characteristics to be inspected and the criteria for acceptance available to inspectors?有書面檢測說明指出哪些特性要被檢測及可接受的法則標準 9. Are workmanship standards available in the form of controlled written standards, visual exhibits (color chips, photos) and / or samples?工作標準可以從書面標準, 可見的陳列品(色卡, 照片) 或樣品 來取得標準嗎? 10. Are in-process sampling plans statistically sound for the application?有應用生產(chǎn)制程中的抽樣統(tǒng)計計劃嗎 11. Is inspection and test equipment sufficient to verify in-process material conformance? (type & quantity)檢測及測試儀器是足夠來證明制程材料的一致性?(樣式及數(shù)量) 12. Are in-process defects charted and analyzed to detect problem areas and defect trends? 制程中的缺失是可被分析察覺出問題嗎? 13. Are in-process quality data collected, analyzed & charted against monthly improvement targets?制程中的質(zhì)量數(shù)據(jù)有被搜集, 分析, 制圖用在每月改善目標? 14. Are rejected pieces re-inspected by inspector after repair?被判退產(chǎn)品在整理之后有再重新被檢驗員檢查一次嗎?